Sailing has been happening. Mostly in my “wife’s” Beetle Cat. More on that sweet boat later. A few small projects have been done there after pulling it from the barn this Spring.

With an Old Bay gathering on the horizon, I wanted to finish my third engine mount iteration in order to continue acceptance by the local TSCA motor squadron. Honesty, I hate the idea. It’s contrary to the sailing I built UNA for, but asking for a tow is a pain for both ends of the line and I don’t like missing dinner or cocktails.

A little history: two summers ago I lost a brand-new Honda 2.3 at the pier in 12′ of Rockland, ME water. That was a chilly retrieval. and I was cussing above and below water. The teak motor “thwart” I configured had cracked, racked and gone for a swim. And, I was about to tether the engine too! The engine was washed and left in the truck for a great week’s sail. Once back home, I made what I believed was a good fix and had several windless outings. Then on last Fall’s cruise to the Chippoke, I almost duplicated my previous snafu when my motor shaft struck something under water that didn’t want to give way. Tree stump perhaps? Anyway, the fix broke, but we were tethered this time thankfully. However, as frustrations mounted, I was determined the next solution would be my last or the entire aft end of the boat will be torn off before the engine takes a swim.

I gave a plywood mock-up and drawing to a metal fabricator. Stainless plates were crudely welded. I then eased edges, rounded corners and drilled holes for a solid chunk of chestnut oak. Pig leather was cemented to the inside face of the metal resting on the gunnel and to a shaped wood block pressing against the hull. I reused the bolt gunnel insert from the “thwart”. The result is a beast. 10# maybe. Lightening holes in the broad face of the steel will help some. Or, add a bucket of lead to port? Boat soup will suffice as a finish. This week we’ll take UNA will go for a spin.

For the record, some may recognize different engines posted here. My 40 year old Honda finally quit. All its bolts were rusted beyond extraction. A new Honda was bought before the “baptism”. Ended selling it after getting it running for more than purchased sale price. I bought a new, quieter, water-cooled Suzuki and still had a few pennies left over. No killer whales choked on engine parts in this small endeavor, and the lobsters continue to thrive.

Not proud of what I’ve done here, (but I can make things). I’m now beyond guilt by association. I’m one of them now!

Some trips are not so kind to UNA. No sooner had we left the pier at Smith Mountain Lake when the motor faltered. Sail and oar you say? To stay off the lee shore we hurriedly dropped the anchor, and, so too the tiller. That quickly swept aft to jam between the rudder and stem. In horsing the stick loose, I cracked the tiller arm in good fashion. Choice words were spoken … several times. Twine and duct tape managed a temporary repair to sail the next day.

Once home, the fix involved removing the bronze joint bushing, replacing bad wood with a solid piece of cherry, inserting bamboo dowels and gluing it all with epoxy. That likely would have sufficed, but I added several windings of tarred twine as a safeguard. The crack had gone almost 12” up the arm.

Our next task? Devising an easy way to remove the floor boards so that the bilges can be cleaned readily and those frequently lost items can be found.

Snow is on the ground, but Spring will be here … hopefully soon.

A couple years ago I watched UNA’s foremast roll off the boat and land heel first on the concrete garage floor. There was a, “Crack”. Never good. Initial examination revealed nothing. I secured the pole back on the trailer. Not long thereafter when putting the boat away, I heard a rattle when I set the mast down before setting, I hear a rattle. This time I discovered a 18″ split between 2 of the staves where the mast was solid. At the time I decided to monitor it and ordered a fiberglass sock to repair the damage, but didn’t.

Many sails later, I found myself holding onto UNA with two-reefs and needing a third. We were bashing against wind, current and seas to gain shelter in Pulpit Harbor on Deer Island. That split was front and center in my thoughts. Thankfully UNA came through, but I had haunting doubts next time. I needed to fix the mast.

Once home, it was obvious the crack had lengthened. Another problem was the mast would swell and stick in the step on occasion demanding wrestling and wiggling to unstep. Putting a plastic bag on the foot had solved that hassle for too long. So, I hand planed the heel and sanded the problem section with the ROS and 80 grit to 16″ above the deck. The stick was then saturated the wood with straight epoxy and 2 layers of the fiberglass sock were snugged on. Epoxy splashed everywhere. The 90 degree heat rapidly accelerated the epoxy’s flash point. I panicked and ran for packaging tape and saran wrap to hold the works in check.

After an overnight set, I cut and peeled the plastic off. Some had doubled onto itself and became embedded in the epoxy. There were also a few air bubble craters.

Alternating stints with the belt and ROS sanders got things back smooth, though I questioned how presentable the fix would be.

 

Glad I donned a mask. Dust was everywhere. Wish I had worn long sleeves. The itching began. After wet sanding (kept dust down), the results improved. I thought I’d have to paint the mast.

 

Some of the outside layer of fiberglass was sanded off, but only slightly. Most of the dust was resin. One more coat of epoxy, a quick light sanding and 3 coats of varnish gets us whole again. Glad to cross this one off the list and now I have more confidence in UNA’s defense against the next blow.

After last week in Maine, this Virginia summer has been hard to take. However, each time I sail UNA, I always come back with lessons and frequently a few more things I’d like to fix/change. None of these things concern the design. They are generally tweaks of detail. One lingering item on the list regards the floor boards. Varnished douglas fir is treacherous. Sprinkling salt in the last coat eliminated the slip, but the floors always felt damp despite repeated scrubbing. The salt was expected to dissolve away. Since I lucked into some teak (can’t beat free), I thickness planed some boards, cut them to shape and routed their edges to replace those existing.

I like the results and they feel great under bare feet. The center bilge access boards remain.  They look fine and I didn’t want to fix them yet. Too stinking hot!

Also, my previous anchor bag, a modified cotton laundry hamper, never dried out. Found a good practical substitute. As a bonus, it can double as a lobster pen on the next trip north! $5 a lobster was awesome.

I’ve loads of photos and videos to make sense of from our trip north so, stay tuned.

I’ve use terry cloth, folded felts, carpet, carpet with tee shirt, etc. Nothing saved the varnish on UNA’s gunwale from the torture of the trailer straps while on the road. So I think I’ve come up with a solution. I made a flat on the gunwale and screwed scraps of naval brass on. They are just proud of the gunwale surface and should do the trick.